合肥恒力MLCC专用电镀生产线：电子元器件制造的革新力量

In the field of electronic component manufacturing, MLCC (Multi Layer Ceramic Capacitor) is a key foundational component, and its quality and production efficiency are crucial. Hefei Hengli Equipment Co., Ltd., with its profound technical accumulation and continuous innovation spirit, has launched the MLCC electroplating production line, which has brought a new solution to the industry and become an important force in promoting the improvement of MLCC surface treatment technology level. ​

1、 Excellent performance, meeting diverse needs

Wide product applicability: This production line is suitable for MLCC capacitors of various sizes and specifications, from common 0402 and 0603 to 0805 and 1206, all of which can be efficiently processed. Whether it is small-sized miniature capacitors or large-sized products, high-quality electroplating processes can be achieved on this production line to fully meet the diverse needs of different customers. At the same time, it is also compatible with the entire process of pre-treatment, vibration nickel tin plating, gold, silver, copper and post-treatment of chip components, ceramic capacitors and other products, greatly expanding the application scope of the production line. ​

Flexible electroplating form: The production line ingeniously combines both roll plating and vibration plating forms of electroplating. This innovative design provides customers with more choices and improves the flexibility of equipment use. Different product characteristics and process requirements allow for the selection of the most suitable electroplating method, ensuring product quality while improving production efficiency. For example, for MLCC capacitors with special shapes and extremely high requirements for surface uniformity, the vibration plating method can better achieve uniform plating; For products with large batches and regular shapes, rolling plating can improve production efficiency and reduce costs. ​

For products with specifications 0201 and below, the centrifugal electroplating equipment independently developed by Hefei Hengli places the material in a rotating cathode plating cylinder, and uses high-speed rotation in both directions (200-1000rpm) to centrifuge the product to the surrounding cathode rings. By colliding and rolling with the cathode rings, the plated micro devices are efficiently and uniformly plated.

2、 Advanced technology leads the industry trend

Customized structural design: Hefei Hengli Equipment Co., Ltd. fully considers the production site and process requirements of different customers, and can adopt linear L-shaped and U-shaped structural designs to arrange production lines according to the actual situation of users. This customized design can maximize the optimization of production space layout and improve the smoothness of the production process. Whether it is a small factory with limited space or a large enterprise that requires large-scale production, they can find the most suitable production line layout plan to achieve a perfect balance between production efficiency and space utilization. ​

Intelligent control system: The production line control body adopts advanced programmable logic controller (PLC) and HMI control system, which has the ability of fully automatic continuous production, semi-automatic intermittent production, and fully manual operation. This intelligent system is not only easy to operate, but also has powerful functions. In fully automatic continuous production mode, the production line can operate efficiently and stably, greatly reducing manual intervention and improving the consistency of production efficiency and product quality; Semi automatic intermittent production is suitable for situations that require special processing or small batch production, and operators can flexibly adjust production parameters according to actual needs; The full manual operation capability provides convenience for equipment debugging, maintenance, and the development of some special processes. At the same time, the system also has flexible electroplating function, which can adjust electroplating parameters flexibly according to the requirements of different products, achieving personalized production. In addition, the data traceability function is also a major highlight. By recording and analyzing various data during the production process, it can quickly trace the root cause of product quality problems and provide strong basis for quality improvement. ​

Safety interlock protection function: Safety is the top priority in production. The production line has safety interlock protection functions between various equipment, effectively avoiding safety hazards caused by human operation errors or equipment failures. For example, when a device malfunctions, other devices associated with it will immediately stop running to prevent the fault from escalating and ensure the safety of personnel and equipment on the production site. This rigorous safety design allows enterprises to produce efficiently without worrying about safety issues, providing a solid guarantee for the stable operation of the enterprise. ​

Environmental design concept: In today's increasingly environmentally conscious society, the MLCC electroplating production line of Hefei Hengli Equipment Co., Ltd. fully embodies the concept of green production. The production line can be equipped with a closed room structure, and the top of the closed room is equipped with an exhaust system, which can collect and discharge the exhaust gas emitted from the upper part of the work area, prevent the condensation and dripping of exhaust gas, and effectively reduce environmental pollution. Meanwhile, during the operation of the equipment, by optimizing process parameters and equipment structure, energy consumption and resource waste have been reduced, achieving a win-win situation of economic and environmental benefits. ​

3、 Quality assurance, a trustworthy choice

Strong corporate strength: Hefei Hengli Equipment Co., Ltd. was founded in 1992 and is a national high-tech enterprise. For many years, the company has been committed to developing key equipment represented by electric heating equipment, environmental protection and surface treatment equipment, and intelligent equipment, and has built a "3+n" product business line. The company relies on the strong scientific research capabilities and excellent industrial foundation of the 43rd Research Institute of China Electronics Technology Group Corporation, and has strong strength in technology research and development, product manufacturing, and other aspects. After years of accumulation and development, the company has gained good brand awareness and reputation in the industry, providing a solid backing for the quality of MLCC electroplating production lines.

Strict quality control: The company has established a sound quality assurance system and has passed international standard certifications such as ISO9001 quality system certification, EU CE certification, and Canadian CSA certification. Every step from raw material procurement to product production is strictly controlled in accordance with international standards and the company's internal quality control system. During the production process, advanced testing equipment and methods are used to monitor and inspect products in real-time, ensuring that every MLCC electroplating production line meets high-quality standards and providing customers with reliable and stable products. ​

4、 Successful cases, witness strength

The MLCC electroplating production line of Hefei Hengli Equipment Co., Ltd. is widely used in the domestic MLCC industry for civilian and military products, accumulating rich industry experience. With its outstanding performance, advanced technology, reliable quality, and successful application cases, it has become an ideal choice for electronic component manufacturing enterprises. It can not only help enterprises improve production efficiency, reduce costs, and enhance product quality, but also assist them in achieving green and intelligent production, and stand undefeated in fierce market competition. Choosing the MLCC electroplating production line of Hefei Hengli Equipment Co., Ltd. means choosing advanced manufacturing technology and future development opportunities. Let's work together to create a better tomorrow for the electronic component manufacturing industry!